Detection of Hot Spots on Photovoltaic Modules in a Solar Power Plant by Measuring the Dissimilarity of Thermal Images Taken by Drone

Teodoro, Michel Santana, Santos Neto, João Roberto dos, Riffel, Douglas Bressan

ISES Solar World Congress 2025 · Fortaleza, Brazil · 2025-11-03
Published by International Solar Energy Society (ISES)
DOI: 10.18086/swc.2025.03.19

Abstract

Early identification of thermal anomalies, such as hotspots, is essential to ensure the efficiency and longevity of photovoltaic systems. This work presents a methodology based on aerial inspection using a drone and quantitative analysis of thermal images for hotspot detection in photovoltaic modules. The approach combines module segmentation, projective correction, extraction of temperature matrices through the DJI Thermal SDK , and the application of dissimilarity metrics — sum of absolute differences and sum of squared differences. The inspections were carried out at a 1 MWp solar power plant located in the State of Sergipe, Brazil, with thermal data acquisition performed in accordance with IEC TS 62446-3:2017. The results show that the applied metrics effectively distinguish modules with and without hotspots, even under controlled induced-shading conditions. The proposed methodology demonstrated technical feasibility for fast, safe, and accurate inspections, contributing to predictive maintenance in large-scale photovoltaic systems. This study reinforces the role of aerial thermography as a strategic tool for the efficient and sustainable operation of solar power plants.

Keywords

Photovoltaic modules, drone thermography, hotspots, thermal dissimilarity, predictive maintenance

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